The Rewire
Doing it proper like
Trying to merge the Series 3 Dash and simplicity with an EFi engine and a few niceties from later models, but without all the cruft.
Also maybe some better instruments in the works.
Mostly just notes thrown together as I go right now
Pick up the thread on LR4x4 here: 109 Classic Restoration - page 9
Old rear quarter - Series lights, leftover split-charge, cables for Eberspacher and general rats nest.
New Improved rear quarter - Maypole trailer junction box on bracket (with speed holes), muchos P-clips and grommets.
Here's the inside - not super spacious but works well enough:
Tunnel of shame!
Tunnel of love
Crappy old Lucas Junior Timer connectors Vs the Bosch EV1 connector - same, but different.
Whole engine loom was re-done using these nice Bosch EV connectors which are way more sealed and less awful than the standard Junior Timer connectors with crappy rubber boots.
Starter wire clipped up and sleeved in an offcut of stainless braided TFE brake pipe - won't wear through THAT in a hurry and the braid should act as a heat-shield.
Lambda sensor wiring now uses Econoseal connectors wired identically to the ambulance so I can swap the wideband lambda across for tuning at the drop of a hat
Labels are so under-rated I'm using a Dymo XTL which sucks balls but does at least print these little wrappers OK (when it feels like it).
In full swing here, £3 desk lamp is the best work light I've had.
Freelander earthing blocks are great - 8x 6.3 blades into one M6/M8 tab on a decent plug.
Similar multi-plugs used for the wiper & lights because I hate the bullet connectors and you can't get the multi-way blocks anyway.
Maxi-midi fuse holder now wired in - one midi fuse to feed the fusebox, one each to feed the two cooling fans. One spare… for now!
Simtek had the right connectors for the Freelander fan relay…
Which mounts in the centre of the dash behind where a clock might be, right under the Aux panel.
…still typing!
Freelander Dual Fan Relay
I've written this up in a separate section as I've used it on both the 127 and 109: Dual-speed dual-fan conversion.
Megasquirt Wiring
Already written up here but I may vary it slightly depending on my ignition-switch setup.
I was picky enough to replace all the Junior Timer connectors with Bosch EV1 sealed ones:
The ECU is as fresh as the day it went in:
Using a darlington array IC to drive the 4 outputs, 2 for the fans and 2 spares.
Nige at Megasquirt-V8 is obsessive enough to have brand new EDIS-8 connectors and pins in stock, so that cuts down on a 2nd hand pig-tail spliced into the loom:
ECU Connector soldered up and made neat:
Temporary cable ties and proper labels are your friends!
Megasquirt ECU tucked up behind the dash instruments - IDC plug and ribbon cable gives low-profile D9 connector for the laptop.
EDIS module tucked in too, it's close but it goes!
Don't believe me? Let's bolt the binnacle in with the gauges to check!
Tight as a gnat's chuff, but it fits! Standard gauges may not stick around anyway, watch this space!
Spoiler alert!
It fired up first time!
Onwards to Totally Unnecessary Bling…
Miscellaneous Notes
Switches
Headlamps
Series 3 headlamp & heater fan switches Lucas 31788 / Land Rover 1H9077L:
Stolen from Auto Electrical Spares
Series 3 Light switch wiring:
Pin | Function | Wire colour |
---|---|---|
1 | Panel lights | RB - Red/Black |
4 | Battery + | N - Brown |
6 | n/c | |
7 | Sidelights | R - Red |
8 | Headlights (to column switch) | U - Blue |
Gauge Illumination & Interior Light
This appears to be different to the manual and different if you have a station-wagon - the manual shows a variation of the switch with no Pin 2, and part number searches throw up a simple on/off toggle switch so presumably no interior lights. I've picked what looks closest to what I have.
Series 3 Gauge / interior light switch Lucas 34734 / Land Rover 555877:
Stolen from Auto Electrical Spares
Pin | Function | Wire colour |
---|---|---|
2 | Panel illum (feed in from light switch) | RB - Red/Black |
4 | Panel lights | RW - Red/white |
6 | n/c | |
7 | Permanent live | P - Purple |
8 | Interior lights | PW - Purple/White |