The Rewire

Doing it proper like

Trying to merge the Series 3 Dash and simplicity with an EFi engine and a few niceties from later models, but without all the cruft.

Also maybe some better instruments in the works. :wink:

Mostly just notes thrown together as I go right now
Pick up the thread on LR4x4 here: 109 Classic Restoration - page 9

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Old rear quarter - Series lights, leftover split-charge, cables for Eberspacher and general rats nest.

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New Improved rear quarter - Maypole trailer junction box on bracket (with speed holes), muchos P-clips and grommets.

Here's the inside - not super spacious but works well enough:

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Tunnel of shame!

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Tunnel of love :wub:

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Crappy old Lucas Junior Timer connectors Vs the Bosch EV1 connector - same, but different.

Whole engine loom was re-done using these nice Bosch EV connectors which are way more sealed and less awful than the standard Junior Timer connectors with crappy rubber boots.

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Starter wire clipped up and sleeved in an offcut of stainless braided TFE brake pipe - won't wear through THAT in a hurry and the braid should act as a heat-shield.

Lambda sensor wiring now uses Econoseal connectors wired identically to the ambulance so I can swap the wideband lambda across for tuning at the drop of a hat :biggrin:

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Labels are so under-rated I'm using a Dymo XTL which sucks balls but does at least print these little wrappers OK (when it feels like it).

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In full swing here, £3 desk lamp is the best work light I've had.

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Freelander earthing blocks are great - 8x 6.3 blades into one M6/M8 tab on a decent plug.

Similar multi-plugs used for the wiper & lights because I hate the bullet connectors and you can't get the multi-way blocks anyway.

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Maxi-midi fuse holder now wired in - one midi fuse to feed the fusebox, one each to feed the two cooling fans. One spare… for now!

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Simtek had the right connectors for the Freelander fan relay…

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Which mounts in the centre of the dash behind where a clock might be, right under the Aux panel.

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…still typing!

Freelander Dual Fan Relay

I've written this up in a separate section as I've used it on both the 127 and 109: Dual-speed dual-fan conversion.

Megasquirt Wiring

Already written up here but I may vary it slightly depending on my ignition-switch setup.

I was picky enough to replace all the Junior Timer connectors with Bosch EV1 sealed ones:
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The ECU is as fresh as the day it went in:

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Using a darlington array IC to drive the 4 outputs, 2 for the fans and 2 spares.

Nige at Megasquirt-V8 is obsessive enough to have brand new EDIS-8 connectors and pins in stock, so that cuts down on a 2nd hand pig-tail spliced into the loom:

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ECU Connector soldered up and made neat:

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Temporary cable ties and proper labels are your friends!

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Megasquirt ECU tucked up behind the dash instruments - IDC plug and ribbon cable gives low-profile D9 connector for the laptop.

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EDIS module tucked in too, it's close but it goes!

Don't believe me? Let's bolt the binnacle in with the gauges to check!

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Tight as a gnat's chuff, but it fits! Standard gauges may not stick around anyway, watch this space!


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Spoiler alert!

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It fired up first time!

Onwards to Totally Unnecessary Bling

Miscellaneous Notes

Switches

Headlamps

Series 3 headlamp & heater fan switches Lucas 31788 / Land Rover 1H9077L:

Series 3 Light switch wiring:

Pin Function Wire colour
1 Panel lights RB - Red/Black
4 Battery + N - Brown
6 n/c
7 Sidelights R - Red
8 Headlights (to column switch) U - Blue

Gauge Illumination & Interior Light

This appears to be different to the manual and different if you have a station-wagon - the manual shows a variation of the switch with no Pin 2, and part number searches throw up a simple on/off toggle switch so presumably no interior lights. I've picked what looks closest to what I have.

Series 3 Gauge / interior light switch Lucas 34734 / Land Rover 555877:

Pin Function Wire colour
2 Panel illum (feed in from light switch) RB - Red/Black
4 Panel lights RW - Red/white
6 n/c
7 Permanent live P - Purple
8 Interior lights PW - Purple/White
eddie/rebuilds/refresh19/12_wiring.txt · Last modified: 2023/01/09 16:52 by jin
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